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ABB 3BHL000986P7000 Power Module for ABB 800xA AC800M System

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The ABB 3BHL000986P7000 (LXN1604‑6) is an original factory redundant input DIN rail power module exclusively designed for ABB System 800xA DCS and AC800M PAC control systems. Featuring dual independent AC/DC redundant input and zero-failover switching, this industrial power unit delivers stable 24.7VDC 500W continuous output. Equipped with CEX bus real-time monitoring and full multi-layer circuit protection, it ensures 24/7 uninterrupted operation for core controller and I/O modules in process industrial control cabinets.
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ABB 3BHL000986P7000 Power Module for ABB 800xA AC800M System

1. Product Overview

The ABB 3BHL000986P7000 Power Module for ABB 800xA AC800M System is an original industrial redundant power module purpose-built for ABB System 800xA DCS and AC800M PAC controller racks. Designed for mission-critical process automation, this DIN rail mounted power unit features dual AC/DC redundant input architecture to eliminate single-point power failure risks. It delivers stable 24.7VDC high-current output to sustain continuous operation of controller CPUs, S800 I/O modules, communication boards and safety hardware, serving as a core OEM power component for 24/7 industrial process control systems.

2. Key Core Features

2.1 Dedicated 800xA / AC800M System Compatibility

Fully native hardware and bus compatibility with the entire ABB 800xA DCS platform and AC800M controller series. Seamlessly matches TK-series control racks, S800 I/O clusters and all AC800M CPU units without third-party adaptation. Supports real-time power data viewing, monitoring and fault diagnosis via Compact Control Builder engineering software, achieving full integration with official ABB system protocols.

2.2 Dual Redundant Input Failover Design

Equipped with two independent AC/DC input channels for dual-grid power access. Instant automatic power switching occurs once one power circuit fails, ensuring zero power interruption for the entire control rack. Supports 1+1 and N+1 parallel redundant deployment, effectively avoiding unplanned downtime caused by grid fluctuation or single circuit breakdown.

2.3 Fanless Passive Cooling & High Efficiency Performance

Adopts fanless passive heat dissipation structure with over 90% power conversion efficiency. Eliminates fan noise and fan failure risks, adapting to long-term uninterrupted cabinet operation. Low heat generation reduces internal cabinet temperature load and prolongs the service life of precision control modules.

2.4 Wide Temperature Industrial Adaptability

Covers an extensive operating temperature range from -40℃ to +60℃, with storage temperature spanning -40℃ to +85℃. Built-in EMC shielding and anti-vibration structure resists dust, vibration and electromagnetic interference, maintaining stable output in harsh heavy industrial environments.

2.5 Full Multilayer Circuit Protection

Integrates comprehensive protection mechanisms including overvoltage protection, overcurrent protection, short-circuit protection, over-temperature cutoff and reverse polarity prevention. Automatically cuts off output under abnormal working conditions to protect expensive AC800M controller boards and I/O modules from burnout damage.

2.6 Real-Time CEX Bus Monitoring & Remote Alarm

Built-in high-precision monitoring circuits upload real-time voltage, current and fault data to the 800xA control platform via CEX bus. Equipped with dry contact fault alarm output, realizing remote fault notification and centralized system monitoring for unattended industrial workshops.

3. Complete Technical Specifications Table (Google Rich Snippet Friendly)

Item
Parameter of ABB 3BHL000986P7000 Power Module
Model No.
LXN1604‑6 (Part Code: 3BHL000986P7000)
Applicable System
ABB System 800xA DCS, AC800M PAC Controller Series
Mounting Type
Standard 35mm DIN Rail
AC Input Range
85–264V AC, 47–63Hz
DC Input Range
90–350V DC
Rated Output
24.7VDC, 20A Max Continuous Current, 500W Total Power
Efficiency
Over 90% Typical Conversion Rate
Operating Temp
-40℃ ~ +60℃ (Derating above 50℃)
Storage Temp
-40℃ ~ +85℃
Protection Functions
OVP, OCP, Short Circuit, Over-Temp, Reverse Polarity Protection
Communication
CEX Bus Monitoring, Dry Contact Fault Alarm Output
Protection Class
IP20
Dimension
194mm × 138mm × 113.6mm
Weight
2.96kg
Certifications
CE, UL/cUL, IEC 61010, EMC IEC 61000

4. Industrial Application Scenarios (Long-tail Search Words Embedded)

As a dedicated ABB 800xA AC800M system power module, ABB 3BHL000986P7000 is widely adopted in industries requiring zero-down process control:
Power Generation Plants: Redundant power backup for thermal, hydro, wind and photovoltaic 800xA DCS control cabinets
Petrochemical & Chemical Industry: Continuous power supply for reactor and pipeline monitoring control systems
Metallurgy & Steel Mills: Stable power support for furnace and rolling mill AC800M automation racks
Water Treatment & Environmental Protection: 24/7 uninterrupted power for sewage and waste gas DCS monitoring equipment
Pharmaceutical & Food Processing: Precision power supply for sterile workshop batch control cabinets
Mining & Pulp Paper Industry: Central control room power guarantee for process automation systems

5. Why Choose ABB 3BHL000986P7000 Power Module

Original ABB OEM Grade Quality: Factory calibrated and fully tested, exclusive for 800xA/AC800M system, no compatibility risk
True Redundant Failover Performance: Dual independent input design completely eliminates single-point power failure risks
Professional System-level Monitoring: CEX bus data interaction supports system-level diagnosis rather than simple power output monitoring
Harsh Environment Durability: Wide temperature resistance and EMC shielding suit all heavy industrial scenarios
Plug-and-Play Industrial Modular Design: DIN rail mounting supports hot swap and quick on-site replacement for easy maintenance

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✨ Why Choose Us?

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Sales Manager:Jinny
Email: sales5@xrjdcs.com
WhatsApp/Moblie: +86 18250705533
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Service Highlights
Packaging & Logistics

1.Orders are processed for shipment within 3 business days after payment clearance.

2.Every item undergoes rigorous pre-shipment inspection to ensure quality.

3.Products are packaged in original, factory-sealed individual boxes for maximum protection.

4.We partner with global couriers (DHL/TNT/UPS/EMS/FedEx) – contact us to customize your shipping method.

5.Tailored delivery solutions based on your specific requirements are available upon request.

Warranty & Return Policy

1.All products are 100% brand-new, original, and inspected before dispatch to eliminate defects.

2.Enjoy a 12-month warranty from delivery date. For any manufacturing or material flaws, reach out to us for replacement options or alternative solutions.

3.Please note: Shipping fees are non-refundable. Customers are liable for costs from non-valid returns or reshipments. Returns must be in resalable condition, and damages from misuse (e.g., cracks, scratches) are not covered. Your cooperation is much appreciated!

 




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