MOOG D136-001-007 MSC Servo Controller Profibus DP Slave

Overview

The Moog D136-001-007 is a freely programmable MSC I servo controller from the Moog M3000 Control System family, combining digital motion control with integrated PLC functionality. As the 4 MB RAM variant, this specific order number includes the PROFIBUS-DP slave interface, allowing the controller to connect to a PROFIBUS DP master in a fieldbus network. Designed for fast closed-loop control of position, velocity and force, the MSC I supports one or two actuators, with strong suitability for hydraulic servo axes as well as electric drives. Programming and parameterization are carried out with the Moog Axis Control Software (MACS), an IEC 61131-based development environment.

Product Identification

• Order Number: D136-001-007
• Family: Moog MSC I Servo Controller (M3000 Control System)
• Type: Freely programmable digital servo / motion controller with integrated PLC
• Configuration: 4 MB RAM, PROFIBUS-DP slave interface fitted
• Programming Tool: Moog Axis Control Software (MACS), IEC 61131
• Manufacturer: Moog GmbH / Moog Inc., Böblingen, Germany

Communication Interfaces

• PROFIBUS-DP slave, transmission rate up to 12 Mbit/s
• Ethernet 10BaseT, 10 Mbit/s, RJ45
• Two independent CAN interfaces, adjustable 10 kbit/s to 1 Mbit/s (WideCAN front connectors; LocalCAN on the extension bus)
• Two RS 232 ports: MACS commissioning port and a free user SIO port on the front cover
• Extension bus (E-bus) for up to seven additional M3000 expansion modules

Signal Inputs and Outputs

• 8 analog inputs, 16-bit resolution, configurable as ±10 V, ±10 mA or 4–20 mA, overvoltage protection to ±36 V
• 2 analog outputs, 16-bit, ±10 V, configurable as ±10 mA, ±50 mA or 4–20 mA, short-circuit protected
• 8 digital I/O configurable individually as input or output in MACS; digital outputs rated up to 0.5 A, short-circuit and thermally protected
• Watchdog output signaling “outputs enabled”; driven to high impedance on faults
• 2 sensor interfaces configurable as incremental encoder, SSI master, SSI slave or EnDat digital part (RS 422 level), with wire-fault monitoring
• Reference voltage output +10 V, up to 5 mA

Performance and Power Supply

• Minimum task cycle time: 400 µs; I/O updated with the fastest task
• 32-bit PowerPC-class RISC processor with floating-point unit; 4 MB Flash EEPROM with data retention typically 10 years; no battery required
• Supply voltage: 24 V DC (18–32 V DC), SELV; module electronics consumption 0.5 A idle, 2 A full load
• Mounting: NS 35/7.5 DIN top-hat rail per EN 50022; IP20, protection class III
• Standards: IEC 61131-2; industrial EMC EN 61000-6-4 / EN 61000-6-2; shock and vibration per IEC 60068-2-27 and IEC 60068-2-6
• Operating temperature: +5 °C to +55 °C; storage −25 °C to +70 °C; humidity 10 % to 95 % non-condensing
• Dimensions (W × D × H): 160 × 170 × 85.5 mm

Application Fields

• Closed-loop position, velocity and force control of hydraulic servo actuators
• Single- and dual-axis positioning, pressure and force regulation in presses and test rigs
• Replacing aging MSC I controllers in existing Moog M3000 machines and production lines
• PROFIBUS-linked machine cells where a DP slave exchanges setpoints and status data with a higher-level PLC
• Retrofit and spare-parts support for older hydraulic and electrohydraulic automation equipment

Setup and Commissioning Notes

• Mount on a 35 mm top-hat rail; use Moog plug-in terminal strips (screw or spring-clamp variants) as accessories
• A MACS runtime license key is required; functional levels include Controls (D138-002-001), Motion (D138-002-002) and Professional (D138-002-003)
• The PROFIBUS DP slave function depends on the DP hardware option fitted on this unit and the Motion library support in the license configuration
• Commission and test the controller through the MACS RS 232 port, then connect the DP slave to the fieldbus and map the process data
• Back up the application program before replacement so the spare unit can be loaded with the same control logic

FAQ

Q: What is the Moog D136-001-007? A: It is an MSC I servo controller of the M3000 family, configured with 4 MB RAM and a PROFIBUS-DP slave interface for closed-loop motion control.

Q: What PROFIBUS speed can the D136-001-007 support? A: As a PROFIBUS-DP slave it operates up to 12 Mbit/s, and it cannot act as a PROFIBUS DP master.

Q: How does D136-001-007 differ from D136-001-008? A: Both use 4 MB RAM; the 007 adds the PROFIBUS-DP slave interface, while the 008 is supplied without it.

Q: Which fieldbus and serial interfaces does it have besides PROFIBUS? A: Ethernet 10BaseT, two CAN channels, two RS 232 ports, and the E-bus for M3000 expansion modules.

Q: How many control axes does it handle? A: It runs closed-loop position, speed and force control for up to two actuators, typically hydraulic servo axes.