Category: Company News

• OmniCore™ controller motion demo: The new OmniCore controller works with three IRB 1300 robots. They complete difficult tasks with fragile glass cups—path accuracy within 0.6mm and speed up to 1600mm/s. Compared to old models, it is 25% faster and uses 20% less energy, proving new tech balances precision and speed.
• “Follow me” AI solution: Using AI algorithms, robots can record operators’ tool movements. They convert these into their own programs to quickly finish grinding debugging. It skips traditional programming steps, suitable for small-batch, multi-variety production and lowering automation barriers for SMEs.
• PoWa collaborative robot display: A new product under “Lingyu Huazhang”, it is flexible in welding and loading/unloading. It combines industrial-grade speed, collaborative safety and lightweight design advantages.

AI and Strategic Partnerships Pave the Collaborative Path Forward

Global “Lighthouse Factory” recognition remains elusive for China’s domestic life sciences firms. Currently, all three Chinese life sciences Lighthouses belong to multinationals. Breaking this pattern requires overcoming major hurdles:

Key Challenges Include:

Navigating complex GMP/GxP regulations.

Managing intricate bioprocessing and sterile manufacturing.

Funding large-scale digital transformation.

Bridging the IT/OT/life sciences talent gap.

Three Forces Enable Progress:

Policy Acceleration:
China’s *Pharmaceutical Industry Digitalization Plan (2025-2030)* explicitly promotes AI across the value chain.

AI as the Essential Engine:
86% of new Lighthouse use cases utilize AI. Therefore, domestic firms must embed AI in core areas like visual inspection and predictive maintenance to demonstrate measurable impact (e.g., 30% energy reduction).

Lighthouse Ripple Effects:
Successful factories elevate entire ecosystems:

Boost R&D innovation through digital twins/AI.

Strengthen supply chain transparency and resilience.

Advance sustainability goals (e.g., Schneider’s Wuxi Sustainable Lighthouse).

Importantly, multinational successes in China (e.g., 82% productivity gains) provide local learning opportunities.

The Partner Imperative:
Experienced enablers like Schneider Electric accelerate the journey:

Dual Expertise: Operates 7 global Lighthouses while deeply understanding life sciences compliance.

End-to-End Guidance: Delivers strategy planning, technology integration (BMS/MES/AI), and Lighthouse application support.

Value-First Approach: Focuses on solving specific pain points – like cutting defect rates or shortening delivery times – rather than technology overload.

Consequently, collaboration is vital. Through strategic AI adoption, policy alignment, and expert partnerships, China’s domestic life sciences sector is poised to illuminate its own Lighthouse success stories, driving industry-wide advancement.

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When an alarm blared at 6 a.m. in a Shanghai waste-to-energy plant—signaling critical furnace overheating—an AI vision system took autonomous action. Within minutes, it stabilized combustion by auto-adjusting fuel and airflow. This intelligent control solution, co-developed by Schneider Electric and partners, integrates machine vision with real-time optimization algorithms for precision industrial automation.

“AI industrialization has entered an ecosystem-driven era,” declared Yi Xiong, SVP of Schneider Electric China. “Isolated technologies cannot bridge the industrialization gap when AI moves from labs to boiler rooms.” He framed scaling as a triple relay race:

1. Technology Integration: Full-stack capabilities require collaboration. For example, their waste-plant AI merges computer vision, optimization algorithms, and control systems—beyond any single company’s scope.

2. Scenario Expertise: Lacking mechanical insight, even advanced algorithms fail. In a wind-turbine project, 20 years of vibration analysis from partners enabled accurate bearing-failure models.

3. Scaling Networks: Replicating pilot successes demands open platforms. Schneider’s “Go Green” initiative has scaled an AI quality-inspection solution from its Wuxi factory to 12 manufacturers.

Three Engines for Ecosystem Competitiveness
Schneider’s ecosystem strategy rests on:

• Open Culture: Internal “Impact” values break silos. In 2024, logistics teams shared predictive delay models with production units.

• Technical Leadership: 200% AI patent growth in three years; 99.2% accuracy in industrial visual recognition anchors partnerships.

• Hybrid Talent: “Digital Citizen” program trains engineers mastering both Modbus protocols and Python. 500 OT-AI experts will be certified by 2025.

Ecosystem in Motion
Vertical Depth:

• “Go Green” with MIIT yielded 40+ co-innovations, including an AI energy optimizer cutting power use by 12% at 30 plants.

• Joint lab with NVIDIA developed smart cabinets reducing GPU cluster energy by 15%.

Horizontal Expansion:

• World’s first hydrogen-equipment digital twin with Zhejiang Hydrogen Center slashes electrolyzer fault-response time by 90%.

• Open-source knowledge graphs help SMEs reduce manual data labeling by 80%.

Tangible outcomes include two “Lighthouse Factories”: Wuxi boosted product yield to 99.98% via AI process optimization, while Shanghai improved logistics efficiency by 40%. Concurrently, the “AI for GREEN” report warns that computing power’s energy demands require industry-wide collaboration.

“Ecosystem synergy is a marathon,” Xiong concluded. At WAIC 2025 (July 26), Schneider will unveil an industrial AI “toolkit” co-created with partners, spanning predictive maintenance and energy optimization across 20 scenarios. “Passing the ecosystem baton is key to winning the last mile of AI industrialization.”

I. Multi-Scenario Adaptability: Cross-Border Applications from Traditional Industry to Emerging Fields

1. Upgrade Engine for Traditional Manufacturing
   In the stamping workshop of an auto parts factory, the S-073N module precisely controls the hydraulic press’s phase output, extending die life from 50,000 cycles to 80,000 cycles. This saves over 1 million yuan annually in die replacement costs per device. Additionally, production 节拍 increased by 15%, meeting the mass production needs of new energy vehicle lightweight components.
2. Key Nodes in Green Energy
   In a Jiangsu offshore wind power project, the module, combined with the ABB ACS880 frequency converter, dynamically adjusts the generator’s excitation phase, increasing power generation by 22% under low wind speeds. This technical solution has been included in the National Energy Administration’s White Paper on Intelligent Development of Offshore Wind Power.
3. Precise Control in Medical Equipment
   A medical device manufacturer applied the module to CT scanners’ rotation drive systems. With ±0.1° phase control precision, image reconstruction time was reduced from 2 seconds to 1.2 seconds, while radiation dose decreased by 18%, obtaining EU CE certification and China NMPA approval.

II. Reliability Verification: Exceptional Performance in Extreme Environments

1. High-Temperature and High-Humidity Environments
   In a Southeast Asian palm oil processing plant, the module operated continuously for 18 months without failure in 95% humidity and 50°C temperatures, tripling the lifespan of the original system. Its moisture-proof design passed IEC 60068-2-30 standards, withstanding 10 cycles of alternating damp heat tests.
2. Adaptability to High-Altitude Areas
   In a Tibet photovoltaic power station at 4,500 meters above sea level, the module automatically adjusts heat dissipation strategies through an air pressure adaptive algorithm, ensuring stable operation within an extreme temperature range of -30°C to 60°C. The project was selected as a National Renewable Energy Demonstration Project.
3. Benchmark Cases in Electromagnetic Compatibility
   In a military test site, the module passed GJB 151B-2013 electromagnetic compatibility tests, with radiation emission below 30dBμV/m in the 10GHz band, meeting stringent military equipment requirements. It has now entered the supply chain of a new radar system.

III. Customer Value: A Paradigm Shift from Equipment Procurement to Ecosystem Co-Construction

1. Reconstruction of Cost Structures
   With modular design, customers can configure functional modules on demand, reducing initial procurement costs by 20%. ABB’s “on-demand expansion” service allows customers to upgrade production lines without replacing entire systems
2. Precipitation and Reuse of Knowledge Assets
   ABB‘s open developer platform has attracted over 200 independent software vendors (ISVs), developing 150+ industry solutions based on the S-073N module. A packaging machinery manufacturer utilized the platform’s phase control algorithm library, shortening new product development cycles from 12 months to 6 months.
3. Enabling Sustainable Development
   The module’s energy-efficient design reduces carbon emissions by 35% throughout its lifecycle, complying with the EU ErP directive. A food and beverage enterprise adopting the module saw its production line selected as a “Green Manufacturing Demonstration Project” by the Ministry of Industry and Information Technology, gaining tax incentives and policy support.

IV. Industry Trends: The Intelligent Evolution Path of Industrial Control

1. AI-Driven Predictive Maintenance
   Through ABB Ability™ Condition Monitoring solutions, the module monitors over 120 health indicators in real time. In a paper mill application, the system predicted potential drive circuit failures 48 hours in advance, avoiding 5 million yuan in downtime losses.
2. Synergy Between Edge Computing and Cloud Platforms
   The module’s built-in edge computing unit processes 80% of real-time data, uploading only critical information to the cloud. In a steel mill’s hot rolling line, this architecture reduced decision response time from 500ms to 50ms, improving rolling precision to ±0.03mm.
3. In-Depth Application of Digital Twins
   ABB is building a digital twin model of the S-073N module to simulate performance under various conditions. A chemical enterprise used the model to optimize phase control strategies, reducing energy consumption by 10% before actual production and saving over 3 million yuan in R&D costs.

V. Expert Interview: The Future Form of Industrial Control

Conclusion

EEM: Growing From a Vision to a Global Network

“Scale Is Now the Big Challenge”

Data Gaps: A Major Hurdle

Global Collaboration: Learning From Each Other

China’s Role: Leading by Example

From “Must-Do” to “Want to Do”

The Basics of TGV

TGV’s Core Processes

1.Glass substrate prep: Pick ultra-thin glass with specific composition, thickness, and surface quality.

2.Laser drilling/etching: Use femtosecond lasers or wet/dry etching to create micro-holes.

3.Insulation and seed layer deposition: Add an insulating layer on hole walls for electrical isolation. Then deposit a metal seed layer.

4.Electroplating: Fill vias fully with metal (mostly copper) via electroplating.

5.Surface planarization (CMP): Polish away excess metal for a flat glass surface.

6.RDL fabrication: Deposit insulation on the glass, pattern it, and electroplate wiring to form interconnect circuits.

7.Testing and dicing: Test the interconnected wafer, then cut into individual chiplets for further packaging.

Why TGV Matters

Technological Iteration and Scenario Adaptation: The Value Breakthrough of Agile Innovation

Industrial Chain Collaboration: From Isolated Competition to Ecological Win-Win in Global Practices

China-Centric Strategy: Localized R&D Drives Global Value Output

• Sales Manager：Jinny
  Email: sales5@xrjdcs.com
  WhatsApp/Moblie: +86 18250705533″

How Energy, Chemicals, Power & Life Sciences Rely on Genuine Spares for Safety and Performance

Industrial needs vary wildly, but the demand for control system reliability is universal. ICS Triplex spares excel across sectors. Here’s how they deliver value where it matters most:

I. Oil & Gas: The Reliability Lifeline

• Offshore Platforms: ESD/F&G systems (Trusted®/Aadvance®) demand absolute spares reliability. Salt, vibration, short maintenance windows. Value: Prevents disasters, maximizes uptime ($$$), enables fast repair.
• Refineries & Chem Plants: SIS & critical DCS loops. High-precision analog I/O, comms cards. Extreme heat/corrosion. Value: Ensures safe shutdowns, optimizes yield, supports extended run cycles.

II. Power Generation: The Stability Enforcer

• Thermal Power: FSSS, ETS, DCS loops. High-speed I/O for burner/steam control. Heat, dust, vibration. Value: Prevents boiler/turbine catastrophes, improves efficiency, extends asset life.
• Nuclear (Non-Safety/Appropriate SIS): Strict compliance (10 CFR 50 App B). Traceability paramount. Value: Meets regulatory mandates, provides certified reliability.
• Renewables (Monitoring): Harsh, remote environments. Environmental ruggedness key. Value: Reduces O&M costs, ensures critical protection function availability.

III. Chemicals & Pharmaceuticals: Precision Partners

• Continuous/Batch Chem: SIS for reactors, precision analog I/O for quality. Value: Prevents incidents, ensures product consistency, meets environmental controls.
• Pharma (GMP): Audit-proof traceability & documentation essential. Environmental controls, critical process equipment. Value: Guarantees GMP compliance, product quality/safety, data integrity (ALCOA+).

IV. Cross-Industry Best Practices

• Risk-Based Inventory: Focus on high-impact, long-lead items.
• Digital Management: Use CMMS for tracking, history, and ordering.
• Supplier Partnership: Engage ICS Triplex partners for forecasting and lifecycle insights.
• Training: Ensure staff competency in diagnostics and replacement SOPs.
• Predictive Mindset: Leverage system diagnostics for proactive replacement planning.

“Sales Manager：Jinny
Email: sales5@xrjdcs.com
WhatsApp/Moblie: +86 18250705533″

HOUSTON, TEXAS – As power utilities worldwide grapple with aging infrastructure, GE’s IS200VSVOH1B analog input/output module is gaining recognition as a linchpin in grid modernization projects. Recent deployments across North American combined-cycle plants have demonstrated 40% improvements in turbine response times, reigniting discussions about retrofitting versus full-system replacements.

Precision Engineering for Mission-Critical Control

Designed for GE’s Mark VIe Speedtronic turbine control systems, the IS200VSVOH1B is no ordinary circuit board. Its 16-bit ADC converters deliver ±0.05% signal accuracy while operating in extreme temperatures (-40°C to 85°C). The module’s dual-redundant architecture ensures uninterrupted operation during grid disturbances—a non-negotiable requirement for inertial response in renewable-heavy grids.

Case Study: Breathing New Life into Legacy Plants

At Duke Energy’s 1.2GW Lincoln County Station, engineers replaced obsolete controls with 18 IS200VSVOH1B modules. The results:

• Faster Ramp Rates: Load-following capability improved from 25 MW/min to 42 MW/min, crucial for balancing solar volatility.

• Predictive Diagnostics: Embedded health monitoring detected exciter winding degradation 14 days before failure.

• OPEX Savings: Reduced annual maintenance labor by 300 hours through hot-swappable modular design.

“These modules act as ‘digital twins’ for analog signals,” said Plant Manager Elena Rodriguez. “We’re seeing condition-based maintenance replace calendar-based schedules.”

Industry Implications

With the U.S. Department of Energy allocating $2.5B for grid resilience, analysts note the IS200VSVOH1B’s role in bridging legacy systems with IoT-enabled controls. GE reports a 200% YoY increase in orders from Asian coal-to-gas conversion projects.

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“Sales Manager：Jinny
Email: sales5@xrjdcs.com
WhatsApp/Moblie: +86 18250705533″

Optimize your industrial automation systems with authentic GE components, now available for same-day shipping! Our inventory includes:

GE IS200TRLYH1BGG – Relay Control Module
GE IS200TBCIH1BCE – Communication Interface
GE IS200TREGH1BDC / BDB – Signal Processing Modules
GE IS200TVIBH2BCC – Vibration Analysis Board
GE IS200TBAIH1CCC – Analog Input Board
GE DS200TCPDG2BEC – Power Distribution Module
GE IS200TSVOH1BCC – Servo Valve Control

Key Benefits:
✔ Reduced downtime – Fast replacement of faulty parts
✔ GE-certified components – Ensured performance & longevity
✔ Global shipping – Reliable logistics support

Whether you need emergency replacements or scheduled maintenance, we’ve got you covered.

Request a quote today and secure your parts before stock runs out!

Get in touch now for pricing and delivery options!

“Sales Manager：Jinny
Email: sales5@xrjdcs.com
WhatsApp/Moblie: +86 18250705533″